by bgsengine » Mon May 05, 2014 9:42 pm
voltage regulator test
First, start engine and measure battery voltage while engine running at full throttle - approximately 3600 RPM if the battery voltage reads absolute minimum 12.8 (full charge) to as much as 15.4 volts DC (Amazing the battery had enough to start engine, then!) , the regulator is just fine and charging system is working.
If not, then you test at the MIDDLE TERMINAL for 12.8 volts or better. If there is, regulator is fine, problem in machine's wiring.
If not, then you want to switch multimeter to AC VOLTS , and connect the black and red probes, one each, to the two OUTER terminals (those are AC volts) and you wanna see around 38 volts or so (At least in the 30V range) , and if there is, the alternator is good, regulator is likely bad (unless the problem is a bad ground - regulator body needs to be grounded.. I have seen some engines come in where they had a jumper wire missing from regulator body to engine block - if the blower housing is plastic.)
Otherwise if you do not see at minimum 28 volts AC output from the alternator (and mind you, you will want to unplug the connector from regulator and measure across the 2 outer , usually white, wires to verify - shorted regulator can pull those volts way down.)
How poor are they who have not patience. What wound did ever heal, but by degrees? - Iago (Othello Act II, Scene 3)