by bgsengine » Fri Nov 29, 2013 4:05 pm
New carb. Valve clearance is unlikely to be the issue unless excessive (Intake 0.10mm or about .004" , Exhaust 0.15mm, or about .005") - We keep carbs in stock for them - they are VERY hard to get clean, once contaminated, and no real service parts to speak of other than gaskets, gasket kits, floats, etc. They are really finicky about it - we had one last year that had the exact same problem, customer did not want to get a new carb, in and out of several competitor shops, came back last week finally and coughed up for a new carb, slapped it on, fire it up, run it til engine is warm and it runs fine with choke wide open - They DO need to run at part choke until they get good and warmed up.
Also tweak the spark plug gap and make sure you get exactly the right plug (Champions don't work in them worth a damn, in my experience - Any type or heat range we tried.) - Put in an OE Plug MTD # 951-10292, or NGK BPR6ES are the only 2 plugs we have seen consistently work well in these (Not even a BPR5ES or BPR7ES - tried them both as an experiment on one engine, it would only run right on the BPR6ES. Keep in mind though, one engine does not a pattern make.) and the gap spec from MTD is .020 - .030 , and we've had success with tweaking the gap sometimes, .020, .025, .030 gaps - depending on the engine/machine have made a difference. No rhyme or reason we can find why one engine works great at .025 gap and stumbles or surges at .030 , while another one works best at .020 , and others run great at .030 Have not really had a big enough group of them to find any sort of consistency in what engines run best at what gap, but changing gaps did help in some cases, (changing plug heat ranges did not) , and other than that, carburetor usually solves the remainder of it.
How poor are they who have not patience. What wound did ever heal, but by degrees? - Iago (Othello Act II, Scene 3)