by KE4AVB » Fri May 02, 2014 6:44 am
It is probably better you just a pulley at TSC or a hardware store.
But if you insist on pulling the pulley. It may even take some heat to get that set screw to loosen as rust will have it frozen in. I have broken hex wrenches before trying to get the set screw out without heating.
These pulleys can be really rust frozen to the crankshaft PTO. To remove the pulley first clean as much rust off the shaft as you can. Sandpaper will work then I use a bearing separator with an ACE/OX torch and impact to slowly remove the pulley. Use only enough heat to expand the pulley as not the heat crankshaft excessively as the will damage the seal and if way too is use the crankcase. You will know when the pulley is expanded enough to pull as puller will move the pulley without bogging completely down. There is an alternate method to remove a lot of the surface rust but is not for beginners and can be very dangerous so I won't go into it here.
Don't go hog wild and try to use only the impact to pull the pulley, you will only succeed breaking the bearing separator plus damage the pulley and the crankshaft. Even with care I have destroyed some of the thin tin pulleys use on the Cub Cadet ZTRs but I know that going to happen going in and have a new one to put back on. When you got to pull an engine a part for repairs it is the only way sometimes.
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